Optimization of Thixoforging Parameters for C70S6 Steel Connecting Rods

A microalloyed steel, C70S6, with a solidification interval of 1390-1479 A degrees C, was thixoforged in the semisolid state in a closed die at temperatures in the range 1400-1475 A degrees C to form a 1/7 scaled-down model of a passenger vehicle connecting rod. Die design and an optimized thixoforging temperature eliminated the excessive flash and other problems during forging. Tension test samples from connecting rods thixoforged at the optimum temperature of 1440 A degrees C exhibited nearly the same hardness, yield strength, and ultimate tensile strength as conventional hot forged samples but ductility decreased by about 45% due to grain boundary ferrite network formed during cooling from the thixoforging temperature. Thus, C70S6-grade steel can be thixoforged at 1440 A degrees C to form flash-free connecting rods. This conclusion was also validated using FEA analysis.