Microstructural properties of sintered Al-Cu-Mg-Sn alloys

A non-commercial Al4Cu0.5Mg alloy has been used for investigating the effects of the elemental Sn additions. Uniaxial die compaction response of the alloys in terms of green density was examined, and the results showed that Sn addition has no effect when compacting conducted under high pressures. In total, 93-95% green density was achieved with an applied pressure of 400 MPa. Thermal events occurring during the sintering of the emerging alloys were studied by using differential scanning calorimetry (DSC). First thermal event on the DSC analysis of the Al4Cu0.5Mg1Sn alloy is the melting of elemental Sn, whereas for Al4Cu0.5Mg alloy, it is the formation of Al-Mg liquid nearly at 450 degrees C. Also it is clearly seen on the DSC analysis that Sn addition led to an increase in the formation enthalpy of Al-Mg liquid phase. High Sn content and high sintering temperature (620 degrees C), therefore high liquid-phase content, caused decrease on the mechanical properties due to thick intergranular phases and grain coarsening. Highest transverse rupture strength and hardness values were obtained from Al4Cu0.5Mg0.1Sn alloy sintered at 600 degrees C and measured as 390 MPa and 73 HB, respectively.